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Blow-Molded Pallet
Pallets and Lids
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Blow-Molded Pallet

Joyrepak’s blow-molded pallets and lids represent a strategic innovation in industrial packaging, engineered to balance cost efficiency, structural resilience, and sustainability. As industries increasingly transition from wood to plastic pallets—driven by demands for durability, customization, and hygiene compliance—blow molding emerges as a competitive manufacturing solution as an alternative to twin-sheet products. 

Unlike single-sheet injection molding, blow molding utilizes twin-sheet thermoforming to create hollow, double-walled structures. This process achieves:

● Enhanced Cost Efficiency: Lower per-unit costs compared to thermoforming, ideal for projects requiring 10,000–50,000 units annually.
● High Production Throughput: Direct conversion of raw polymers (HDPE/PP) into finished pallets/lids reduces intermediate steps, boosting daily output by 30–40%.
● Lightweight Durability: Weighing 15–20% less than compression-molded alternatives, while maintaining 1.2–4 ton dynamic/static load capacities.

    Joyrepak’s blow-molded solutions integrate features that streamline supply chain operations

    ● Nesting Efficiency: Up to4:1 nest ratio slashes empty pallet storage and return freight volume by 70–75%, cutting logistics costs and carbon emissions.

    ● Modular Compatibility: Designed as L-GLT systems, they seamlessly pair with collapsible sleeves (e.g., foldable containers) to form total packaging units without disposable bindings.

    ● Reinforcement Options: Steel rack reinforcements on pallet bases enhance racking compatibility (e.g., for EURO-sized shelves), while integrated safety belt slots secure tap caps or lids during transit.

    ● Ergonomic Handling: Ribbed non-slip surfaces and chamfered edges improve forklift/stacker safety and manual handling.

    Thermoformed pallet (2)

    ● 100% Recyclable Materials: HDPE/PP pallets support circular-economy goals, with end-of-life recycling into new products.

    ● Specialized Formulations: Options include UV-stabilized blendsfor outdoor storage, food-grade PP(FDA/CFDA compliant), and anti-static HDPE for electronics.

    ● Hygiene & Longevity: Non-porous surfaces resist moisture, chemicals, and pests (e.g., termites), extending service life up to 5 years— longer than wood pallets.

    ● Cost Reduction: Nestability and 60–70% lighter weight versus alternatives lower shipping fees and warehouse space needs.

    ● Supply Chain Agility:Rapid customization (colors, logos, dimensions) accommodates sector-specific needs, from automotive, electric, home appliance sequencing to pharmaceutical distribution.

    ● Compliance Ready: Adherence to EUR/EPAL pallet standards (e.g., 1200×1000mm/800mm footprints) ensures global interoperability.

    Joyrepak’s blow-molded pallets and lids redefine efficiency in industrial packaging by merging material innovation, logistical intelligence, and eco-design. They offer a pragmatic alternative to injection-molded units for projects prioritizing cost control without compromising on load security or sustainability. As supply chains evolve toward greener, agile models, these solutions empower businesses to optimize transport density, reduce waste, and future-proof their operations.

    Type Mode Outer Dim
    (mm)
    Inner  Dim
    (mm)
    Volume
    (L)
    Folding height
    (mm)
    Filling Weight
    (kg)
    Top Load
    (kg)
    Weight
    (kg)
    Material Stackable tray
    EU Box EU4315 400 345 12  10 20 400 0.95  pp 1200*1000
    EU Box EU4315 400 345 12  10 20 400 0.95  pp 1200*1000