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China Compression-Moulded Pallets from Reliable Suppliers | Durable and Sustainable Solutions from Our Factory
Material Processing
Recycled plastic is subjected to 1,000+ ton hydraulic presses at 150-200°C, fusing layers into monolithic structures.
Structural Design
Such pallet and lid is used as sandwich architecture with a sleeve in between.
Precision Tooling
Standardized molds ensure dimensional accurate tolerance for seamless rack integration.
Space Efficiency
5:1 nesting ratio when used with a sleeve as a packaging unit, reducing empty storage volume by 80%, slashing return logistics costs.
Environmental Resilience
Waterproof construction withstands high-pressure washing and -30°C to 50°C thermal cycles without warping or moisture absorption.
Closed-Loop Lifecycle
100% recyclable materials support take-back programs, reducing virgin plastic consumption.
Cost Efficiency
30-50% lower lifetime cost than virgin plastic/wood pallets due to optimized material savings.
Material Savings
Utilizing waste streams such as municipal plastic to formulate durable raw compounds.
Automotive Integration
Turnkey systems (pallets/lids/sleeves) streamline sequenced part delivery for assembly lines, reducing handling time.
Cross-Sector Scalability
Customizable in sizes from 400×600mm (KLT) to 1200×1000mm (EURO pallets), with options for RFID/NFC embedding.
Joyrepak’s compression moulded products confirms longer service life under intensive use confirmed by third-party testing, while reducing initial investment as regrind materials and processing technology.
| Type | Mode | Outer Dim (mm) | Inner Dim (mm) | Volume (L) | Folding height (mm) | Filling Weight (kg) | Top Load (kg) | Weight (kg) | Material | Stackable tray |
|---|---|---|---|---|---|---|---|---|---|---|
| EU Box | EU4315 | 400 | 345 | 12 | 10 | 20 | 400 | 0.95 | pp | 1200*1000 |
| EU Box | EU4315 | 400 | 345 | 12 | 10 | 20 | 400 | 0.95 | pp | 1200*1000 |
Frequently Asked Questions
What materials are used in Joyrepak's compression molded pallets?
Joyrepak utilizes recycled plastics, including municipal plastic waste streams. These materials are subjected to 1,000+ ton hydraulic presses at temperatures of 150-200°C to fuse the layers into robust, monolithic structures.
How does the nesting design improve logistics efficiency?
The system features a 5:1 nesting ratio when used with a sleeve as a complete packaging unit. This configuration reduces empty storage volume by 80%, significantly cutting down return logistics and warehouse costs.
Are these pallets suitable for extreme temperature environments?
Yes. The waterproof construction is designed to withstand high-pressure washing and thermal cycles ranging from -30°C to 50°C without warping, cracking, or absorbing moisture.
Can I get custom dimensions or smart tracking features?
Absolutely. The products are highly scalable and customizable, with sizes ranging from 400×600mm (KLT) up to 1200×1000mm (EURO pallets). They also offer options for embedding RFID/NFC chips for seamless tracking and inventory management.
How do these products achieve a lower lifetime cost?
By utilizing recycled and regrind materials coupled with advanced compression molding technology, Joyrepak reduces initial investments and achieves a 30-50% lower lifetime cost compared to virgin plastic or traditional wood alternatives.