China Suppliers Factory for Compression-Moulded Pallets: Durable, Sustainable, and High-Performance Solutions
Recycled plastic is subjected to 1,000+ ton hydraulic presses at 150-200°C, fusing layers into monolithic structures.
Such pallet and lid is used as sandwich architecture with a sleeve in between.
Standardized molds ensure dimensional accurate tolerance for seamless rack integration.
5:1 nesting ratio when used with a sleeve as a packaging unit, reducing empty storage volume by 80%, slashing return logistics costs.
Waterproof construction withstands high-pressure washing and -30°C to 50°C thermal cycles without warping or moisture absorption.
100% recyclable materials support take-back programs, reducing virgin plastic consumption.
30-50% lower lifetime cost than virgin plastic/wood pallets due to:
Utilizing waste streams such as municipal plastic.
Turnkey systems (pallets/lids/sleeves) streamline sequenced part delivery for assembly lines, reducing handling time.
Customizable in sizes from 400×600mm (KLT) to 1200×1000mm (EURO pallets), with options for RFID/NFC embedding.
Joyrepak’s compression moulded products confirms longer service life under intensive use confirmed by third-party testing, while reducing initial investment as regrind materials and processing technology.
| Type | Mode | Outer Dim (mm) | Inner Dim (mm) | Volume (L) | Folding height (mm) | Filling Weight (kg) | Top Load (kg) | Weight (kg) | Material | Stackable tray |
|---|---|---|---|---|---|---|---|---|---|---|
| EU Box | EU4315 | 400 | 345 | 12 | 10 | 20 | 400 | 0.95 | pp | 1200*1000 |
| EU Box | EU4315 | 400 | 345 | 12 | 10 | 20 | 400 | 0.95 | pp | 1200*1000 |
Frequently Asked Questions
What materials are used to make Joyrepak's compression moulded products?
Joyrepak's products are manufactured using 100% recyclable materials, specifically utilizing waste streams such as municipal plastic. The recycled plastic is subjected to over 1,000 tons of hydraulic pressure at 150-200°C to fuse the layers into monolithic, durable structures.
How do these pallets help reduce return logistics and storage costs?
When used with a sleeve as a packaging unit, they feature a 5:1 nesting ratio. This design reduces empty storage volume by 80%, which significantly slashes return logistics and warehouse storage costs.
Can these pallets withstand extreme temperatures and wet environments?
Yes, they feature a waterproof construction that withstands high-pressure washing and thermal cycles ranging from -30°C to 50°C without warping or moisture absorption.
What sizes are available for Joyrepak's pallets?
The products are highly customizable in sizes ranging from 400×600mm (KLT) up to 1200×1000mm (EURO pallets), with additional options for RFID/NFC embedding.
Why are these pallets more cost-efficient than wood or virgin plastic alternatives?
Joyrepak's pallets offer a 30-50% lower lifetime cost compared to virgin plastic or wood pallets. This is achieved by utilizing cost-effective recycled waste streams and advanced compression moulding processing technology.