Compression-Moulded Pallets from China - Sustainable Solutions by Leading Suppliers and Factory for Industrial Needs
Material Processing
Recycled plastic is subjected to 1,000+ ton hydraulic presses at 150-200°C, fusing layers into monolithic structures.
Structural Design
Such pallet and lid is used as sandwich architecture with a sleeve in between.
Precision Tooling
Standardized molds ensure dimensional accurate tolerance for seamless rack integration.
Space Efficiency
5:1 nesting ratio when used with a sleeve as a packaging unit, reducing empty storage volume by 80%, slashing return logistics costs.
Environmental Resilience
Waterproof construction withstands high-pressure washing and -30°C to 50°C thermal cycles without warping or moisture absorption.
Closed-Loop Lifecycle
100% recyclable materials support take-back programs, reducing virgin plastic consumption.
Cost Efficiency
30-50% lower lifetime cost than virgin plastic/wood pallets due to: Material Savings: Utilizing waste streams such as municipal plastic.
Automotive Integration
Turnkey systems (pallets/lids/sleeves) streamline sequenced part delivery for assembly lines, reducing handling time.
Cross-Sector Scalability
Customizable in sizes from 400×600mm (KLT) to 1200×1000mm (EURO pallets), with options for RFID/NFC embedding.
Joyrepak’s compression moulded products confirms longer service life under intensive use confirmed by third-party testing, while reducing initial investment as regrind materials and processing technology.
| Type | Mode | Outer Dim（mm） | Inner Dim（mm） | Volume（L） | Folding height（mm） | Filling Weight （kg） | Top Load （kg） | Weight （kg） | Material | Stackable tray |
| EU Box | EU4315 | 400 | 345 | 12 | 10 | 20 | 400 | 0.95 | pp | 1200*1000 |
| EU Box | EU4315 | 400 | 345 | 12 | 10 | 20 | 400 | 0.95 | pp | 1200*1000 |
Frequently Asked Questions (FAQ)
What is the manufacturing process for Joyrepak's compression moulded products?
Joyrepak's compression moulded products are manufactured by subjecting recycled plastic to 1,000+ ton hydraulic presses at temperatures of 150-200°C, fusing the material layers into highly durable, monolithic structures.
How does the 5:1 nesting ratio help reduce return logistics costs?
When used with a sleeve as a packaging unit, the design provides a 5:1 nesting ratio. This reduces empty storage volume by 80%, which significantly slashes return logistics and warehouse costs.
Can these compression moulded pallets withstand extreme weather conditions?
Yes. The waterproof construction is designed to withstand high-pressure washing and thermal cycles ranging from -30°C to 50°C without warping or absorbing moisture.
Are Joyrepak's products customizable and compatible with tracking systems?
Absolutely. The products feature cross-sector scalability with customizable sizes from 400×600mm (KLT) up to 1200×1000mm (EURO pallets), and they offer options for embedding RFID or NFC chips.
Why are these pallets more cost-efficient than virgin plastic or wood alternatives?
They offer a 30-50% lower lifetime cost by utilizing municipal plastic and other waste streams. This regrind material and processing technology lowers the initial investment while ensuring a longer service life.