Pallets and Lids

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Compression-Moulded Pallet

Compression-moulded pallets and lids represent a paradigm shift in industrial material handling, pioneered by automotive leaders like Volkswagen to merge circular economy principles with structural robustness. Engineered from 100% regrind materials (primarily post-consumer HDPE/PP blends), these solutions utilize a proprietary sandwich-layer structure that optimizes strength-to-weight ratios while achieving industry-leading sustainability metrics.

Joyrepak delivers high-performance pallets engineered for durability, sustainability, and operational efficiency across global supply chains. Leveraging typical manufacturing processes, Joyrepak caters to diverse industrial needs—from automotive to pharmaceuticals—ensuring optimal load management, environmental compliance, and cost savings.

Joyrepak’s compression moulded production leverages high-pressure compression moulding technology. The key performances are as follows.

product details

● Material Processing: Recycled plastic is subjected to 1,000+ ton hydraulic presses at 150-200°C, fusing layers into monolithic structures.

● Structural Design: Such pallet and lid is used as sandwich architecture with a sleeve in between.

● Precision Tooling: standardized molds ensure dimensional accurate tolerance for seamless rack integration.

● Space Efficiency: 5:1 nesting ratio when used with a sleeve as a packaging unit, reducing empty storage volume by 80%, slashing return logistics costs.

● Environmental Resilience: Waterproof construction withstands high-pressure washing and -30°C to 50°C thermal cycles without warping or moisture absorption.

● Closed-Loop Lifecycle: 100% recyclable materials support take-back programs, reducing virgin plastic consumption.

●Cost Efficiency: 30-50% lower lifetime cost than virgin plastic/wood pallets due to:

●Material Savings: Utilizing waste streams such as municipal plastic.

● Automotive Integration: turnkey systems (pallets/lids/sleeves) streamline sequenced part delivery for assembly lines, reducing handling time.

● Cross-Sector Scalability: Customizable in sizes from 400×600mm (KLT) to 1200×1000mm (EURO pallets), with options for RFID/NFC embedding.

Joyrepak’s compression moulded products confirms longer service life under intensive use confirmed by third-party testing, while reducing initial investment as regrind materials and processing technology.

Type	Mode	Outer Dim （mm）	Inner Dim （mm）	Volume （L）	Folding height （mm）	Filling Weight （kg）	Top Load （kg）	Weight （kg）	Material	Stackable tray
EU Box	EU4315	400	345	12	10	20	400	0.95	pp	1200*1000
EU Box	EU4315	400	345	12	10	20	400	0.95	pp	1200*1000

Big foldable containers

L-GLT sleeves

Divider Sheets

Plastic Honeycomb Boxes

Custom Inner Packaging

Custom Made Trays

Metal Rack