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Fresh food container
Small Load Container
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Fresh food container

Joyrepak provides various serious of small load carriers for supply chains in different regions, including EU versions, KLT versions, reinforced containers, collapsible containers, foldable boxes, nesting containers, and household totes.
In the fruit and vegetable packaging, to replace disposable EPS and cardboard packaging, Joyrepak designs the boxes in the structure of nesting or foldable with ventilation.

The key advantages of injection-molded plastic crates in today’s fast-paced agricultural supply chains are as follows.

Advanced Manufacturing & Preservation-Focused Design

The core of these crates lies in injection molding technology, which ensures consistent wall thickness, durability, and scalability.  High-quality food-grade plastics like PP (polypropylene) or PET are favored for their safety, impact resistance, and recyclability.  Crucially, perforated designs—featuring strategic ventilation holes—maintain airflow around produce.  This prevents moisture buildup and ethylene gas accumulation, reducing spoilage rates by up to 30% compared to solid containers.

    Space-Saving Structural Innovations

    Modern crates prioritize collapsibility to slash storage and transport costs. Using hinged locking systems and foldable sidewalls, these designs shrink to 20–30% of their assembled volume when empty. This space efficiency is critical for reverse logistics, where empty crates are returned to centralized hubs for sanitization and reuse.

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    Digital Traceability for Agile Logistics

    Embedded RFID tags, QR codes, or barcodes transform crates into data carriers. During distribution, these tags:
    • Track crates from centralized hubs → warehouse → retail store
    • Monitor temperature/handling conditions via IoT sensors (in advanced systems)
    • Automate inventory counts using handheld scanners
    This visibility prevents losses, accelerates recalls, and ensures FIFO (First-In-First-Out) stock rotation. Such data also allows the possibility of personalizing deliveries based on real-time freshness metrics.

    Circular Economy Integration

    The closed-loop system—where crates cycle between hubs and stores—reduces single-use packaging waste. Durable construction withstands multiple trips, while modular designs allow easy part replacement (e.g., damaged handles). Sustainability extends to materials: recycled/regrind plastic particles are increasingly adopted for recyclable and lower carbon footprints.

    Joyrepak’s innovative movement in introducing returnable packaging into the agricultural industry, not only improves environmental sustainability, but also reduces the food waste. 

    Fresh food container (4)
    Type Mode Outer Dim
    (mm)
    Inner  Dim
    (mm)
    Volume
    (L)
    Folding height
    (mm)
    Filling Weight
    (kg)
    Top Load
    (kg)
    Weight
    (kg)
    Material Stackable tray
    EU Box EU4315 400 345 12  10 20 400 0.95  pp 1200*1000
    EU Box EU4315 400 345 12  10 20 400 0.95  pp 1200*1000