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KLT

Joyrepak is one of the certified manufacturers of VDA KLT since 2014. KLT (Kleinladungsträger) containers represent the gold standard in automotive parts logistics, rigorously certified under the VDA 4500/4504 quality assurance system mandated by Germany's Association of the Automotive Industry. These certifications—audited and granted by DIN CERTCO (TÜV Rheinland's certification body)—validate compliance with dimensional stability, load-bearing capacity, and material integrity requirements essential for lean manufacturing environments.

Designed as straight-wall containers, KLT boxes optimize pallet utilization with standardized dimensions: 600×400mm, 400×300mm, and 300×200mm, perfectly aligning with European pallet formats (1200×1000mm/1210 and 1200×800mm/1208) to minimize wasted space during transport and storage.

    Core Engineering and Material Innovation

    Constructed from 100% recyclable polypropylene (PP), KLT boxes prioritize sustainability without compromising structural integrity. Two specialized base configurations cater to distinct operational needs:

    • RL-KLT (Smooth Bottom): Engineered for frictionless movement on conveyor systems and automated lines.

    • R-KLT (Composite Reinforced Bottom): Enhanced with ribbed supports for high-stack stability, critical for warehouse vertical storage.

    Customization and Functional Versatility

    Joyrepak offers extensive adaptability to meet industry-specific demands:

    • Identification Systems: Options include silk-screen printing for high-visibility branding, hot-stamp embossing for permanent labels, and tool-engraved markings for scratch-resistant part tracking.

    • Ergonomic Safety: Contoured handholds and anti-slip surfaces reduce worker fatigue during manual handling.

    • Security Enhancements: Optional lockable lids prevent cargo tampering and spillage, while custom dunnage inserts (e.g., foam/plastic molds) immobilize delicate components like sensors or electronics.

    • IoT Integration: Label holders accommodate RFID tags or barcodes for real-time inventory tracking.

    Operational Efficiency

    Composite-base R-KLT variants withstand compression forces up to 1,000 kg when stacked, while RL-KLT’s low-friction base accelerates conveyor throughput by 20%. Both versions support ambient temperatures from -30°C to +80°C, ensuring reliability in global supply chains.

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    Sustainability Impact

    PP material allows 3+years lifecycle uses and closed-loop recycling, reducing carbon footprint versus single-use alternatives. Joyrepak’s KLT solution with standard pallet and lid exemplify how standardized, reusable packaging underpins both operational efficiency and circular economy goals in automotive and precision manufacturing sectors.

    Type Mode Outer Dim
    (mm)
    Inner  Dim
    (mm)
    Volume
    (L)
    Folding height
    (mm)
    Filling Weight
    (kg)
    Top Load
    (kg)
    Weight
    (kg)
    Material Stackable tray
    EU Box EU4315 400 345 12  10 20 400 0.95  pp 1200*1000
    EU Box EU4315 400 345 12  10 20 400 0.95  pp 1200*1000