Metal Rack

✓ The fold-able steel racks are popular in automotive industry for the heavy parts, like aluminium. With good nesting ratio up to 1:2, such metal racks have the advantages of long distance transportation protection and saving of storage space.

✓ These systems integrate foldable steel frames with precision-engineered plastic HDPE or ABS liners to address durability, space efficiency, and automation compatibility. The iron framework provides structural rigidity, while the plastic liners—precision-molded via vacuum forming—protect components from scratches, vibrations, and corrosion.

✓ Two or more layers design possible in one pallet to save cost and increase pack density
✓ General sizes include 1200*1000mm, 1200*800mm, while each metal rack while be specially designed and manufactured according to the part size, part weight, part orientation, surface protection, pack density, warehousing and transport distance, ergonomics handling and more.
✓ Custom powder coating colors chosen for visual management. For durable and wearable demand, JOY can provide also the steel pallet/rack with hot-dip galvanizing.

✓ Steel frames with plastic trays achieve compressive strength and enhanced protection, which are ideal for transporting engine blocks or battery modules.
✓ The straight wall metal racks are used as line-side tool racks. For automated production lines, line-side racks are tailored to robot-friendly specifications, featuring modular steel frames with embedded sensors and quick-release plastic liners. For example, Joyrepak’s designs incorporate customized inner packaging and ergonomic handles to align with robotic grippers, reducing part retrieval time.

The packaging system goes from tire 1 supplier to the automotive warehouse and then the final assembly line without changing the packaging.

By merging the strength of iron with the versatility of plastics, Joyrepak produce such racks redefining reliability and efficiency in industrial logistics.