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Reinforced load carrier
Small Load Container
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Reinforced load carrier

Joyrepak’s reinforced load carriers serves as a supplement to the standard EU boxes and KLT containers, designed to address the growing demand for robust, high-capacity solutions in industrial supply chains. These carriers integrate vertical rib reinforcement and composite floor injection molding technologies, enabling them to handle substantially heavier payloads (up to 500 kg static load) while maintaining dimensional stability under stress.

The production of these heavy-duty containers leverages Joyrepak’s proprietary large-tonnage injection molding infrastructure:

Mega Injection Machines: Purpose-built presses including 3,300T, 2,700T, and ​​ 2,550T units ensure precise molding of thick-walled, high-density structures. This eliminates warping and enhances impact resistance in demanding environments like automotive assembly lines or cold-chain logistics.

    Composite Floor Design: Multi-layer floors provide higher compressive strength​​ versus standard plastic containers, preventing deformation under pallet jack loads.

    Engineered for seamless integration with European logistics ecosystems: Pallet Compliance: Optimized for 1200×1000mm (1210) and 1200×800mm (1208)​​ pallets, enabling direct transfer between racks, conveyors, and transport systems without repacking.

    Space Optimization: Modular stackability up to 6 units high when fully loaded, maximizing warehouse vertical space utilization.

    Ergonomic Handling: Angled grip points and weight distribution reduce operator strain during manual movement.

    100% Recyclable Materials: High-grade HDPE/PP resins support end-of-life recycling streams.

    On-Demand Customization

    Branding: Silk-screened logos, hot-stamped labels, or engraved identifiers for traceability.

    Functional Upgrades: Reinforced label holders, anti-slip base textures, and custom dunnage inserts for part-specific protection.

    Security Enhancements: Optional lockable lids against dust/moisture ingress.

    Performance Advantages Over Alternatives​​

    Weight Reduction: 30–50% lighterthan equivalent steel racks, cutting fuel consumption during transport and reducing worker injury risks.

    Automation Readiness: Smooth-bottom variants compatible with AS/RS and AMR systems, while RFID tag slots enable IoT-enabled inventory tracking.

    Industry Applications​​

    These carriers excel in sectors requiring heavy-part security and workflow efficiency, for example, in the automotive for engine/transmission component sequencing with custom dunnage.

    Joyrepak’s reinforced load carriers redefine heavy-load logistics by merging ​​structural innovation, operational adaptability, and sustainable design. They eliminate the trade-off between durability and efficiency, offering a future-proof solution for supply chains navigating escalating payload and sustainability demands.

    Type Mode Outer Dim
    (mm)
    Inner  Dim
    (mm)
    Volume
    (L)
    Folding height
    (mm)
    Filling Weight
    (kg)
    Top Load
    (kg)
    Weight
    (kg)
    Material Stackable tray
    EU Box EU4315 400 345 12  10 20 400 0.95  pp 1200*1000
    EU Box EU4315 400 345 12  10 20 400 0.95  pp 1200*1000